PS Medical Device Scanner için en İyi kalitede plastik Kalıp Üreticisi

This Part Info:

Part Name:    LU41739DDW
Raw Material :   PS
Weight : 2.25KG
Shrinkage:  1.018%
Mold No:   2022
Cavity Number :   1
Gate:  Hot runner edge gate (YUDO) 
Surface Finish:MEDIUM TEXTURE 46-221380P2 PER GEMS FINISH SPECIFICATION 5254474GSP; FINISH APPEARANCE CLASS F-03
Cavity Steel:  P20 Direct to A plate
Core Steel:  P20 Direct to B plate
Moldbase:  S50C

This mold process pictures:



History

ZhiYing Mold Co., Ltd was registered and started its operations back in 2002, by the capital investment of 8 Million RMB. and has continually continued investing on aquiring new equipment and hiring specialized personnel over the last 15 years. At 2016 moved its operations to its current bigger facility expanding floor space to 3,000 square meters, and expanded it's office space.
At 2018 bought a new large gantry High Speed CNC Milling machine and a new video microscope measuring system.

People

The company was founded by John Xiang, Xing Liu and Na Yang, who implemented all the administrative, commercial, production, quality and logistics systems, later Vice President Shirley Xiao joined the staff, bringing new USA, Mexico and Europe customers.
Currently has 10 administrative and 10 engineering employees, 78 highly skilled technical workers, 2 workers total combined 100 employees.
In 2018 opened a USA and Mexico Customer service office and joint venture with ZY Tooling for Mold Service, ECR and Warranty in USA and Mexico.

Products

The company has been equipped and personnel trained to produce the highest quality Plastic Injection Molds and Die Cast Molds, from Customer Concept Definition , DFM and Moldflow, Mold design, Mold build to Plastic Part Mass Production, in sizes for press tonnage from 30 tons to 3500 tons.
Has in house New Plastic Injection Machines for 80 tons, 120 tons, 160 tons and 360 tons which are used for New mold tryout and Production as well.
Currently it has joined in ventures with Die casting company and Diemaking and Stamping company.
Outsources product processes of Prototyping, 3D printing, laser scanning, paint, pad printing, silk screen printing, laser etching, Hot foil stamp, ultrasonic welding, high volume small metallic parts manufacturing, silicon rubber components production, plating, anodizing and assembly.

Capacity
The company is able to make more than 500 sets molds per year.
1: Mold dimension: 
A: <500MM  50sets/month
B: 500-1000MM   25sets/month
C: >1000MM    8-12sets/month
2: Part dimension: 0-2500MM
3: Mold weight: 25kg-25T
4: Injection molding tonnage: 30T-3500T
 
Markets

Automotive, Home Appliance, Consumer Electronics, IT, Precision Gear, Connectors, Non Invasive Medical Devices, Industrial equipment, Agricultural equipment, Sporting goods, Consumer dry goods,etc.
 
End Customers

Tesla, Ford, BMW, Mercedes-Benz, Audi, Volkswagen, Honda,Toyota, BYD, Magneti Marelli
General Electric Healthcare
Kohler, Whirlpool, Electrolux, Midea
Flextronics ,Starbucks ,Aclara, Glowforge
 
Processes

Commercial process
Quality analysis and definition
Planning processes and Project Management
Plastic part analysis and design modification, DFM, Moldflow analysis
Mold Design, BOM, 2D drawing, CAD/CAM, CNC Programming, CMM programming
Materials, Services, and Components Ordering and Incoming Inspection
Machining Processes
Machined components and Electrodes Quality Control
Finishes, and Fitting
Mold Assembly
Try out, Dimensions correction
Samples Dimensional Report 
Texturing and Polishing
ECR
Mold Validation
Pre-production run
Logistics
Mold Shipping
After Sales Support
 
Materials and Sevices Suppliers

DME, Hasco, Futaba, Misumi, Progressive, PCS, 
Synventive, Moldmasters, Incoe, Husky, HRS, Thermoplay, OMNI, Yudo
LKM, Aubert & Duval, Assab, Daido, Finkl, Groeditz, Sinto, Moldmax, 
MoldTech
 
Engineering

10 CAD and CAD/CAM Workstations 
2 CAE Servers

Quality 

1 CMM
1 Video Microscope Measuring System
1 Optical Comparator
1 Hardness tester
1 fully equipped Quality Control facility
 
Equipment

2 High speed CNC machining centers large gantry type
3 CNC machining centers
5 CNC milling machines
8 Manual milling machines
4 EDM 50A
3 EDM 30A
2 EDM Mirror finishing
3 Wire EDM 
6 Manual Precision grinders
1 Tool room Lathe
1 Radial arm drill
1 Drill Press
1 Fully equipped Polishing facility 4 people
1 fitting machine

Current Capacity

Date: 2020.09.12

Location:Fuyong Mold Factory and Injection Facility

By:  John Xiang


Resources:  

10 Engineers Design and CAD/CAM

2 Projects Engineers

4 Technicians

2 QC Inspectors


Max capacity:45 molds/ month (avg.)

Current work load: 42 % estimated (---+------)

Engineering Processes 55 % work load (----+-----)

: Planning process

: Project Management

: Plastic part analysis DFM

: CAD Mold Design Workstations

: CAE Servers Moldflow analysis

BOM

1

:  2D drawing

:  CAD/CAM

:  CNC Programming

:  CMM programming

:  After Sales Support


Productive Processes 38%  work load (---+------)

:  Manual Machining Processes

:  CNC Machining Processes

:  EDM Machining Processes

:  Polishing

:  Other Finishes (outsourced)

:  Mold Assembly

:  Fitting

:  Dimensions correction

: Texturing (outsourced)

:  ECR


Testing Process 48 % work load (----+-----)

: Incoming Inspection

: Machined components and Electrodes Quality Control

: Plastic Samples Dimensional Report

: Try outs

:  Mold Validation

2

Production 60 %  work load (-----+----)

: Pre-production run

: Ordinary Production


Logistics and Shipping 32 % work load (--+-------)

: Materials Ordering

: Services Ordering

: Components Ordering

: Mold Shipping preparation

: Logistics coordination