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The equipment uses the most advanced third generation liquid nitrogen (LN2) filling system, using cutting-edge cryogenic technology and advanced programmable logic control (PLC) system.
Three sensors are used to detect the speed, timing and bottle appearance of the assembly line, suitable for medium and high speed production lines. Improve the accuracy of system and line speed synchronization, accurately inject liquid nitrogen (LN2) into each container. The injected liquid nitrogen is then vaporized to form internal pressure, which improves the stacking load force of the container. Meanwhile, oxygen in the container is pushed out and the space of the top gap of the product is inert.
Operating Principle:
Liquid nitrogen (LN2) is transferred from the storage tank to the nitrogen injection head of the filling machine through vacuum adiabatic pipe. The first sensor (can increase the speed of the bottle induction combination encoder resolution) detection line speed, the existence of the second sensor sensing container, system according to the container required amount of liquid nitrogen injection rate (automatic injection speed compensation function), once the existence of the induction to the container, that is, open the refill valve on quantitative liquid nitrogen. The whole nitrogen injection process is controlled by a Programmable Logic Controller, inductor and human-machine interface.
| Application Area: | Cooking Oil, Beer, Wine, Milk, Can, Bottled Water, Energy Shots, Juice, Vinegar, Beverages, Condiment, Medical Infusion, Bottled Food, Soy Sauce, Pesticide, Hot Filling, Powder and Granular etc. |
1. Lightweight PET bottles - reduce the gram weight of PET to save costs and environmental protection;
2. Extended shelf life - oxygen content decreases to Glass to plastic;
3. packaging - eliminate the personal harm and weight of glass bottles;
4. Easy label - consistent bottle wall hardness, high labeling efficiency;
5. Bottle firmness - maintains the original shape of the lightweight bottle;
6. Reduced oxygen use - the savings from liquid nitrogen injection can be measured and replicated;
7. Eliminate flasks - adds pressure to eliminate flasks;
8. Increased warehouse space utilization - increased stacking capacity and reduced floor space;
9. Low oxygen function - inert packaging keeps the product fresh;
10. Maintain organic quality - no preservatives needed to extend shelf life;
11. Active injection arm -- convenient for injection head Angle and injection point positioning;
12. Quick service automatic defrosting - remove frost in 3 minutes.
13. Micro injection technology -- the consistency and accuracy of nitrogen injection cover all line speeds;
14. Individual refilling - maximum 1200 containers per minute;
15. Individual or continuous filling - the speed of changing filling mode can be set by the user;
16. Vacuum insulation technology - improve the efficiency of liquid nitrogen;
17. SoftDose compatibility -- this filling technology has been successfully validated in hot filling, powder and granular applications * results obtained under specific conditions.
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