Main functions and application scope:
1. Mainly used in iron and steel works and foundry medium frequency furnace induction furnace or ladle refining furnace steelmaking workshop, installed on the edge of the furnace
2. The larger volume of scrap steel or the lighter material with partial blockage can be easily compacted, which makes the volume of scrap steel shrink rapidly and the compactness increase, thus improving the energy conversion and greatly improving the smelting efficiency of IF.
3. It can sweep scrap steel and packaged compacts around induction furnace (about 2-3 tons per large compact) into the furnace body quickly and flexibly which can solve the problem of low efficiency and high danger of manual treatment when the material block is stuck in the furnace body.
4. Long-distance remote control operation,so that the operator away from the hearth area,to solve the hearth high temperature (about 1500 C temperature radiation) labor intensity and potential safety hazards, greatly reducing the occurrence of casualties among workers.
5. When the workshop is busy and inconvenient to hoist,the fireproof material and other materials can be hoisted by the manipulator in front of the furnace.
Main technical parameters (Maybe changed after exactly design)
1. Equipment is highly:1300 ~ 1600mm
2.The base width: 1100mm
3.The length of the base:3250mm
4.Length of equipmen:4000 ~ 6500mm
5.Push-pull effort :0 ~ 6T
6.Rotary force:0 ~ 3T
7.Lower pressing torque :0 ~ 3.5T
8.Rotation range -86 ° ~86 °
9.Telescopic stroke 0~ 3500mm
10.Lifting range +1510~ -1170mm
11.System pressure:0~16MPa
Major technologies and innovations:
1. The special anti-static hydraulic cylinder is used to drive the telescopic,lifting and rotating functions of the manipulator.The driving force is large and the operation is stable. The push-pull device is equipped with water-cooled cylinder, which prolongs the service life of the seals.
2. The design of hydraulic components is concentrated in the back of the equipment, far from the heat source of the furnace hearth.The hydraulic station adopts 11KW high-efficiency and energy-saving motor,SHAOYANG VIK plunger pump, HUADE hydraulic valve series ,which is increase the reliability and stability of the operation of the equipment.
3. Electrical control adopts split design which can be switched freely,so that the electrical control part is far away from the heat source and increases the reliability of the equipment.Remote control design wireless remote control and wire control to deal with sudden failure of wireless remote control;
4. Integrated installation design of equipment,convenient and fast on-site installation,small equipment volume, less occupied space, and easy operation and flexible use.
Main advantages:
1) The person does not need to operate directly to the mouth of the furnace, using the remote control operation, reduce the accident rate;
2) Reduce labor intensity, saving labor, reduce labor from 4 to 2 workers;
3)Make scrap material to achieve no blocking phenomenon, quickly melting rate,the average tapping time spent per each furnace will be saved between 8 and 10 minutes (if use of light and thin materials will be even faster), so that to improve more than 10% of the steel yield;
4) Because tapping quickly, so it will save electrical power 3 ~5KWH/ton;
5)Makes the furnace refractory more durable, due to rapid pressure, the refractory is not easy to bear high heat, if a furnace can only use 30~ 32 furnace before , now, the furnace can be used for at least about 38 heats;
6) Can be used to lift refractory materials when the workshop is busy, so that will save time and labor.
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