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Denetlenen Tedarikçi The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate
Main Technical Parameters
Material:hot rolled steel plate
Yield strength of raw materials: 235Mpa
Tensile strength of raw materials: 450Mpa
Coil OD: ≤Ф1300 mm
Coil ID: Ф508
Strip width: ≤1000mm
Strip thickness: 1~1.2mm
Single roll weight: ≤7000 kg
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
Workpiece Show
| No | Items Name | Specifications |
| 1 | Decoiler | Single head mode, single support Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1000 mm Max. weight: ≤7000 kg |
| 2 | Leveling Machine | 5 roller leveling Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
| 3 | Servo Feeder | Maximum feeding speed: 20m/min Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design) |
| 4 | Punching&Pre cutting Machine | To complete the punching of the pre-cut hole on the profile. |
| 5 | Quick Change Roll Forming Machine | There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
| 6 | 2 sets of spot welding machine | Structure: The main components include shearing frame, cutting die, hydraulic system, etc. The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
| 6 | Hydraulic Cutting | The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
| 7 | Electrical Control Cabinet | PLC: Mitsubishi Inverter: Delta Touch screen: Vinylon (Taiwan, China) Low-voltage electrical appliances: Schneider (France) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan) |
| 8 | Hydraulic System | Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
1 Lifting the machine into container
2 Disassemble and pack with film for anti-humidity
3 Machine trial before dispatch
4 Loading the packages to container
5 Fix with steel wire ropes in container to avoid damage
6 Close and sealthe container
7 Transport container to the port
8 Ships and our machines go to the destination port.
1. Q: Are you a Manufacturer or a trading company?
A:We are a professional manufacturer with more than 15 experience in manufacturing, assembling and selling in this field. We have our own factories as well as trading companies
2. Q: How long have your factory been in this field? And how many staff do you have?
A: We have been in this field mode than 12 years since the year of 2008, total staff more than 100.
3. Q:Where are you and how can I visit you?
A: Our factory located in Jinan City, Shandong Province China, contact us before your visit in order that we can arrange the good reception.
4. Q: Can you provide a customized solutions?
A: Yes, our engineers are pleased to listen your idea and customized design is available
5. Q: What about the warranty?
A: We provide 12 months warranty since the machine arrival. free charge of spare parts and regularly maintenance service.
6. Q:How about the delivery time ?
A: The delivery time is different on different products.We never receive any complain from our customers for the delivery time.
7. Q: What about the package and shipment , worry about damage in shipping .
A:The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.
8. Q: What kind of payment does your company support?
A: T/T, 100% L/C at sight, Cash, Western Union are generally accepted.
9. Q:Do u support on installation and training?
A: Yes, we provide engineers to your site for installation and training, if conditions not allowed, we provide team work by video conference for installation gaudiness on line.
1.ONLINE FACTORY INSPECTION SERVICE.
A:The factory inspection before your other, will be provided online by video meeting app.
2.LONG LIFE MAINTENANCE OF MACHINE.
A: We keep provide the maintenance for the machine for all machine line.
3.INTERNATIONAL THIRD PARTY INSPECTION SUPPORTED.
A:You can appoint the international third party ,such as SGB,BV, TUV, do inspection before the shipment.
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