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Production Process
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) → Cold roll forming → Spot Welding→cutting→discharging.
General Introduction
This equipment integrates punching,roll forming, welding, cutting and other technologies, and is mainly used for the processing and forming of automobile anti-collision beams.
Suitable Material:
1. Coil Thickness: 2.5-4mm
2. Raw Material: Galvanized steel sheet
Specification and Composition
1. Hydraulic Ue-coiler
Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm.Manual power expands the coil inner surface.
2. Roll forming machine
1) Number of forming steps: 15 steps
2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 85mm ,total solid Tolled shafts
3) Rollers: Material is high grade No.45 forged steel, with digital-controlled procession.
4) Working speed (Forming speed): about 15-18 m/min (without cut time)
5) Main machine motor power: about 5.5 KW (Depend on final design)
6) Dimension: 9000mmx1200mmx1200mm
7) Weight: about 5000kg
3. Hydraulic Cutting
1) Adopts post cutting, Stop to cut.The cutting blade material is Cr12 with quenched treatment.
2) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.
4. Hydraulic station
It supplies the power for the hydraulic cutter.Hydraulic motor power: 3KW
5.PLC Control System
This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.
| Material | hot rolled steel plate |
| Yield strength of raw materials | 235Mpa |
| Tensile strength of raw materials | 450Mpa |
| Coil OD | ≤Ф1300 mm |
| Coil ID | Ф508 |
| Strip width | ≤1000mm |
| Strip thickness | 1~1.2mm |
| Single roll weight | ≤7000 kg |
Truck Side Steel Plate
COMPANY ADVANTAGE:
Our workshop started since the year of 2008, built by our founder member Mr. XU, who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc. and gained high reputation from our customers and the agents. Up yo now, our workshop space around 5000 square meter, the annual capacity is 20-30 lines.
MACHINE ADVANTAGE:
1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.
1. ONLINE FACTORY INSPECTION SERVICE:
The factory inspection before your order, will be provided online by video meeting app, zoom. Wechat. Skype etc.
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